Products

as Unique and Innovative as your Medical Device

medical device packaging products

Clipless Dispensers

Clip-Free and Worry-Free

medical device packaging products

HDPE Pouch Cards

The Flexible Option for
Pouches or Trays

Pouches & Lids

Optimal Protection and Consistent, Clean-Peel Performance

medical device packaging products

Cartons & Shippers

End-to-End Solution to Protect and Market your Device

Clipless Dispensers

Clipless Guidewire and Catheter Dispensers – Clip-Free and Worry-Free

medical device packaging products

Clipless Guidewire and Catheter Dispenser

Clipped dispensers are the most common style of coiled guidewire and catheter dispensers used today. Unfortunately, a packaging puncture from a single clip can quickly compromise the sterility of a device and adversely affect a patient’s safety. Clips generate excessive waste, packaging bulk, (a non-conformance to the EU Directive 94/62/EC) and have the potential to break free during shipping and use in the OR.

CleanCut Technologies’ award-winning patented one-piece Clipless Dispenser addresses these challenges with a sleek, slim and symmetrical design that is optimized for retention of a device during shipping, storage and ease of use during surgical procedures.

The Clipless Dispenser material is pre-qualified for biocompatibility using HDPE and PE tubing following 2Xs 100% EtO and Gamma sterilization, and has passed three years of real-time aging. The tubing may be manufactured in various sizes and lengths from 15” to 217” to accommodate any guidewire or catheter size, and is thermally bonded for superior security without clips or adhesives. CCT also designs and supplies custom luer retention elements which ensure products are packaged safe and secure without damage.

DISK

For a complete all-in-one packaging system, our Dispenser Integrated System Kit (DISK) includes a Clipless Dispenser thermally bonded to an HDPE card to provide additional retention and packaging of procedurally related components such as syringes, luers, and needles.

Our Clipless Dispensers are manufactured in our Class 100,000 (Class 8) cleanroom, and then transported into our Class 10,000 (Class 7) cleanroom for additional assembly, cleaning, inspection, double polybagging and labeling.

Dual Hoop Catheter DISK

Looking to eliminate additional catheter and guidewire packaging? The DISK has been further enhanced by adding a second coiled hoop to the HDPE backer card. This entirely new packaging solution for distributing different size catheters and guidewires in one system, eliminates the need for additional catheter packaging and significant cost savings are realized. The DISK reduces packaging, waste, assembly time and shelf space.

Interested in learning more? Contact us today to request your free sample.

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HDPE Pouch Cards

The Flexible Option for Pouches or Trays

vault packaging system

Whether you are looking for a cost-effective alternative to a thermoformed tray, or considering a HDPE pouch card insert to retain devices within a tray – our custom, die-cut High Density Polyethylene (HDPE) pouch cards are the ideal packaging solution for both.

Alternative to Tray

CleanCut’s proven pouch cards safely and securely retain your medical device in a pouch to protect from damage and contamination, while reducing overall packaging footprint and costs.

With almost limitless retention elements and design flexibility, pouch cards are manufactured to your device’s unique requirements while creating an efficient and cost-effective packaging solution.

Pouch cards can be manufactured in lengths from 2” to 74” in various gauges and colors. Material is validated for biocompatibility per ISO 10993 following EtO and gamma sterilization.

In addition, CleanCut offers custom “sized to fit” Tyvek® printed and unprinted pouches for pouch-style packaging that provides medical device manufacturers with a superior flexible sterile barrier to protect their device.

CleanCut offers the shortest lead times in the industry for prototypes and production orders. Our in-house design team will create innovative, and reliable, pouch card prototypes – typically within five working days. Turnkey prototype verification and development validation samples are created prior to production tooling, which allows for rapid revisions to ensure your deadlines are met. This quick response not only means a decreased time to market, but results in significant cost savings.

For a simple and inexpensive way to maximize your brand, our in-house pad printing service allows you to print pouch cards with logos, instructions, part numbers and more. We are experienced with Class VI and ISO 10993 approved inks.

Vault Packaging System

Our Vault Packaging System is an innovative alternative to pouch-style packaging that protects and retains medical devices. The Vault Packaging System combines a universal thermoformed tray with the flexibility and versatility of our HDPE pouch cards.

By inserting a customized HDPE card into a universal tray, changes to the card can be made quickly and easily and without the cost and long lead time associated with revising and manufacturing a mold for a tray change.

Benefits of the Vault Packaging System may include shorter validation times associated with product changes, line extensions and the release of similar “family” devices. Once a Vault has been validated, additional devices may be launched utilizing the same tray and small modifications to the card that may not warrant full validations based on density, design and proper justification.

Pouch cards are manufactured in our Class 8 cleanroom and then transported into our Class 7 cleanroom for assembly, cleaning, inspection, double poly bagging and labeling.

HDPE pouch cards meet the Packaging and Packaging Waste Directive (94/62/EC and 2004/12/EC) for limiting packaging weight and volume, while meeting green initiatives for the utilization of recyclable packaging materials. Once a pouch card is no longer needed, it can be rolled up to a fraction of its size for ease of disposal and recycling.

Contact us today to request your free Pouch Card sample.

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Pouches & Lids

Optimal Protection and Consistent Clean-Peel Performance

medical device packaging products

medical device packaging products

Pouch-style packaging gives medical device manufacturers a superior flexible sterile barrier to protect their devices. CleanCut Technologies offers Tyvek® material, along with validated polymers and other materials for exceptional breathability and repeatable, reliable clean-peel pouch performance. The innovative structure of Tyvek® resists microbial penetration and has the flexible strength to guard against punctures from the device it’s retaining.

CCT’s pouches are manufactured with precision and reliability to your exact specifications. Our servo-controlled machines produce a consistent repeatable seal, time after time. Our validated equipment has fully-adjustable rollers and sealing controls, eliminating the need for customer tooling. We can manufacture pouches up to 18” wide by 80” long without dual seal overlaps, which can sometimes lead to burn-through and other quality issues. Expedited samples, short runs and reduced ordering turn-times provide our customers with a sense of partnering and confidence on all orders.

For a complete packaging system, consider pairing a pouch with our custom HDPE pouch cards and Clipless Dispensers , commonly referred to as a DISK, our award-winning Dispenser Integrated System Kit. Pouches, pouch cards and even your product can be customized with our in-house medical-grade pad printing.

CCT offers custom in-line pouch printing for a cleaner-looking pouch, finished in the same amount of time it takes to produce a plain pouch. Printing artwork up to 36” long directly on a Tyvek pouch versus a printed label improves branding and saves significant material and labor costs. We provide quick-turn printing requests and rapid design changes on pouches up to 80” long with “non-overlapping” seals.

Our pouches and lids are manufactured in our Class 100,000 (Class 8) cleanroom and then transported into our Class 10,000 (Class 7) cleanroom for additional assembly, cleaning, inspection, double polybagging and labeling.

Interested in learning more? Contact us today to request your free sample.

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Cartons & Shippers

End-to-End Solution to Protect and Market your Device

medical device packaging products

When it comes to the finished packaging of your medical device, sterility, safety, presentation and stability are paramount. CleanCut Technologies makes sure your packaging system meets and exceeds each of these requirements. In addition to HDPE pouch cards, pouches and clipless dispensers, CCT designs and offers precisely sized SBS shelf cartons and corrugated sterilization master cartons for a total end-to-end packaging solution. All cartons are designed to reduce material footprints and can be ordered plain or with custom printed graphics and logos resulting in unique product branding. We specialize in the “hard to find” cartons ranging from 4” up to 80” in length with the controls and traceability expected from the medical device industry.

Interested in learning more? Contact us today to request your free sample.

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