Products

as Unique and Innovative as your Medical Device

medical device packaging products

Clipless Dispensers

Clip-Free and Worry-Free

medical device packaging products

HDPE Pouch Cards

The Flexible Option for
Pouches or Trays

Pouches & Lids

Optimal Protection and Consistent, Clean-Peel Performance

medical device packaging products

Cartons & Shippers

End-to-End Solution to Protect and Market your Device

Clipless Dispensers

Clipless Guidewire and Catheter Dispensers – Clip-Free and Worry-Free

medical device packaging products



Clipped dispensers are the most common style of coiled guidewire and catheter dispensers used today. Unfortunately, a packaging puncture from a single clip can quickly compromise the sterility of a device and adversely affect a patient’s safety. Clips generate excessive waste, packaging bulk, (a non-conformance to the EU Directive 94/62/EC) and have the potential to break free during shipping and use in the OR.

CleanCut Technologies’ award-winning patented one-piece Clipless Dispenser addresses these challenges with a sleek, slim and symmetrical design that is optimized for retention of a device during shipping, storage and ease of use during surgical procedures.

The Clipless Dispenser material is pre-qualified for biocompatibility using HDPE and PE tubing following 2Xs 100% EtO and Gamma sterilization, and has passed three years of real-time aging. The tubing may be manufactured in various sizes and lengths from 15” to 217” to accommodate any guidewire or catheter size, and is thermally bonded for superior security without clips or adhesives. CCT also designs and supplies custom luer retention elements which ensure products are packaged safe and secure without damage.

DISK

For a complete all-in-one packaging system, our Dispenser Integrated System Kit (DISK) includes a Clipless Dispenser thermally bonded to an HDPE card to provide additional retention and packaging of procedurally related components such as syringes, luers, and needles.

Our Clipless Dispensers are manufactured in our Class 100,000 (Class 8) cleanroom, and then transported into our Class 10,000 (Class 7) cleanroom for additional assembly, cleaning, inspection, double polybagging and labeling.

Dual Hoop Catheter DISK

Looking to eliminate additional catheter and guidewire packaging? The DISK has been further enhanced by adding a second coiled hoop to the HDPE backer card. This entirely new packaging solution for distributing different size catheters and guidewires in one system, eliminates the need for additional catheter packaging and significant cost savings are realized. The DISK reduces packaging, waste, time and shelf space.

Interested in learning more? Contact us today to request your free sample.

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HDPE Pouch Cards

The Flexible Option for Pouches or Trays

medical device packaging products

Whether you are looking for a cost-effective alternative to thermoformed trays, or considering a HDPE pouch card insert to retain devices within a tray – our custom, die-cut High Density Polyethylene (HDPE) pouch cards are the ideal packaging solution for both.

Our proven pouch cards safely and securely retain your medical device in a pouch or tray to protect from damage and contamination, while reducing overall packaging footprint and costs.

Our in-house design team creates innovative and reliable pouch card prototypes typically within five working days. Turnkey prototype and development validation samples are created prior to production tooling, which allows for quick revisions to ensure your project deadlines are met. This rapid response not only means a decreased time to market, but results in significant cost savings to you.

Designed and manufactured specifically to your unique requirements, pouch cards can be pad-printed in-house with Class VI inks for a truly customized end-product. Production runs are certified with full QSR/ISO traceability to raw materials.

Our pouch cards are manufactured in our Class 100,000 (Class 8) cleanroom and then transported into our Class 10,000 (Class 7) cleanroom for additional assembly, cleaning, inspection, double polybagging and labeling.

HDPE pouch cards meet the Packaging and Packaging Waste Directive (94/62/EC and 2004/12/EC) for limiting packaging weight and volume, while meeting green initiatives for the utilization of recyclable packaging materials. By design, once a card is no longer needed, it can be rolled up to a fraction of its size for ease of disposal and recycling.

Interested in learning more? Contact us today to request your free sample.

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Pouches & Lids

Optimal Protection and Consistent Clean-Peel Performance

medical device packaging products

medical device packaging products

Pouch-style packaging gives medical device manufacturers a superior flexible sterile barrier to protect their devices. CleanCut Technologies offers Tyvek® material, along with validated polymers and other materials for exceptional breathability and repeatable, reliable clean-peel pouch performance. The innovative structure of Tyvek® resists microbial penetration and has the flexible strength to guard against punctures from the device it’s retaining.

CCT’s pouches are manufactured with precision and reliability to your exact specifications. Our servo-controlled machines produce a consistent repeatable seal, time after time. Our validated equipment has fully-adjustable rollers and sealing controls, eliminating the need for customer tooling. We can manufacture pouches up to 18” wide by 80” long without dual seal overlaps, which can sometimes lead to burn-through and other quality issues. Expedited samples, short runs and reduced ordering turn-times provide our customers with a sense of partnering and confidence on all orders.

For a complete packaging system, consider pairing a pouch with our custom HDPE pouch cards and Clipless Dispensers , commonly referred to as a DISK, our award-winning Dispenser Integrated System Kit. Pouches, pouch cards and even your product can be customized with our in-house medical-grade pad printing.

CCT offers custom in-line pouch printing for a cleaner-looking pouch, finished in the same amount of time it takes to produce a plain pouch. Printing artwork up to 36” long directly on a Tyvek pouch versus a printed label improves branding and saves significant material and labor costs. We provide quick-turn printing requests and rapid design changes on pouches up to 80” long with “non-overlapping” seals.

Our pouches and lids are manufactured in our Class 100,000 (Class 8) cleanroom and then transported into our Class 10,000 (Class 7) cleanroom for additional assembly, cleaning, inspection, double polybagging and labeling.

Over 500 companies worldwide trust CCT as an Approved Supplier for their packaging and contract manufacturing needs. Our process controls and stringent quality systems make certain of ongoing compliance to the FDA QSR’s requirements. In addition, CCT is ISO 13485 Certified to ensure that the highest level of standards for the medical industry are met.

Interested in learning more? Contact us today to request your free sample.

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Cartons & Shippers

End-to-End Solution to Protect and Market your Device

medical device packaging products

When it comes to the finished packaging of your medical device, sterility, safety, presentation and stability are paramount. CleanCut Technologies makes sure your packaging system meets and exceeds each of these requirements. In addition to HDPE pouch cards, pouches and clipless dispensers, CCT designs and offers precisely sized and complimentary SBS shelf cartons and corrugated sterilization master cartons for a total end-to-end packaging solution. All cartons are designed to reduce material footprints and can be ordered plain or with custom printed graphics and logos resulting in unique product branding. We specialize in the “hard to find” cartons ranging from 4” up to 80” in length with the controls and traceability expected from the medical device industry.

Interested in learning more? Contact us today to request your free sample.

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