Stuffing an oversized pouch into a unit carton can result in poor storage conditions, leading to perforations from kinked corners and eventual packaging failure.

The proper fit can make all the difference.

CleanCut Technologies can produce a custom Tyvek® pouch that is tailor-made to protect your device in the same time it takes to produce a basic, poorly fitting stock option.

How is this possible? The answer is simple: Preparation, Flexibilty, and Commitment.

Preparation: Materials Always on Hand

Commonly used raw materials are kept in stock, ready for your order. With all of the necessary components on hand, we can control our own production schedules, ensuring a quick turn for your custom pouch order.

Raw Materials are Stored in House Ready for Production

Flexibility: Adjustable Manufacturing Reduces Cost and Production Time

Custom pouches typically require extra tooling and custom dies. Our state-of-the-art machine is flexible, with adjustable rollers and sealing equipment that adapts to your custom size requirements. By eliminating the need for tooling, CleanCut Technologies saves you time and money.

Adjustable Pouch Machine Adjusts to Your Device Without Tooling

Commitment: Quick Turn Samples are Guaranteed

Our in house design team is committed to providing rapid, representative samples of your custom pouch within 48 hours. This speed sampling allows you to move forward in your packaging process quickly and efficiently, reducing your project timeline.

Custom, High-Quality Pouches Supplied in 10 Days

CleanCut Technologies uses the combination of these components to bring you a custom Tyvek pouch from initial order to final shipment in less than 10 business days. 

Your medical device deserves a packaging solution that fits like a glove. With our quick, custom pouch capability, there’s no need to settle for stock.

In the Medical Device Packaging Business, “Quality is Key”. Effective packaging should be designed and manufactured to protect the device during shipping and handling, keeping it free of damage, contamination and ready for the sterile environment of the operating room.

Cleanroom Manufacturing

CleanCut Technologies understands the need for compliant and reliable medical device packaging.

    CCT is dedicated to manufacturing packaging solutions in a controlled environment in order to prevent contamination and ensure the highest level of quality product is released.

The company’s facility in Anaheim California encompasses 22,000 square feet of class 7 (10,000) and class 8 (100,000) cleanrooms. CleanCut Technologies is ISO 13485 certified with full traceability to raw materials.

Innovative Product Line

CCT has developed innovative products like the patented Clipless Dispenser that protects guidewires and catheters effectively and efficiently, reducing the overall size and environmental impact of packaging materials.

Our patented thermal bonding process securely holds the lumens together for a rigid and more secure dispenser.

CleanCut Technologies’ commitment to quality satisfies customer needs based on clear understanding, knowledge and communication of packaging requirements resulting in   effective and innovative packaging solutions. CCT has earned the trust of the medical device community as a “Key Supplier” for their medical device packaging systems.

From concept to completion, CleanCut Technologies offers a complete, one stop shop for medical device packaging.

CCT’s Pouches and Lids use Tyvek as the industry standard along with validated polymers and other materials for superior breathability and clean peel performance.

The “SPF” Factor

CleanCut’s Pouches are manufactured with precision, using a Servo controlled machine for consistent seals. This results in a pouch that has the “SPF Factor” or what we like to call “SealaPeelaFeelability;”

This ensures a Validated Seal, Smooth Peel and Repeatable Feel every time.

Samples Available in a Few Days

To provide a quick turnaround, CleanCut has developed a system for rapid prototype sampling which allows customers to receive pouch samples to be used in conjunction with their Die Cut Pouch Card, Trays and patented Clipless Dispensers. Samples can be typically designed and supplied within 3 to 5 working days.

A Wide Variety of Custom Pouch Sizes

Pouches are manufactured to meet custom specifications. The forming machine is fully adjustable, eliminating the need for customer tooling. Pouches are available in a wide range of sizes; from the commonly used to expanded custom dimensions (18″W X 80″ L).

Cleanroom Manufacturing

All production takes place inside of our Class 8/100,000 cleanroom to insure consistent quality. Compliance is guaranteed and every shipment is certified with full QSR/ISO traceability to raw materials. Cleanroom production matches the strict quality controls of our customers and allows us to maintain the highest manufacturing standards.

On-Time Delivery

By offering in-house Pouches and Tyvek lids, CleanCut can control its own production schedules. Commonly used raw materials are kept in stock so that all components are always on hand, ready to fill rush orders if necessary.

Your One Stop Source for Medical Device Packaging

Custom pouches and Tyvek Lids, along with the patented Clipless Dispensers, HDPE Pouch Cards, SBS Shelf Cartons, and Master Shippers, allow CleanCut Technologies to offer the “complete package” when meeting our customers’ medical device packaging needs.

Some of the highlights include:

In-house Design Department
The Design Team can create a Rapid Prototype based on your specific
design input and product specifications.

Controlled Environment Production
A look at the production of our patented Clipless Dispensers and HDPE Die-Cut Cards inside Class 7 (10,000) and Class 8 (100,000) Clean Rooms.

Shipping and Warehouse facility
Our large facility provides storage flexibility for JIT and Kanban orders.

Check out our new video and see for yourself why CleanCut Technologies is uniquely qualified to be your full-service
medical device packaging source.

Our Sales professionals are on hand all week, with samples of our patented Clipless Guidewire Dispensers and innovative HDPE Die-Cut Cards.

From Rapid Prototyping to production in our Class 8 Cleanroom, CleanCut Technologies is your full-service Medical Device Packaging Specialist, from concept to completion.

We are located in Anaheim, just minutes from the Convention Center.

Our 70,000 square foot facility is home to the designers, customer service professionals and product managers that make CleanCut Technologies a cut above the best.  It’s where we create prototypes quickly to your specifications. It’s where all production takes place inside pristine Class 8 and 7 Cleanrooms. And it’s where we carefully prepare your product for prompt shipment.

While visiting MD&M next week, why not stop by and let us give you a tour?

Please call for further directions (714) 864-3500

We are busy making the final adjustments to our booth for the MD&M West  at the Anaheim Convention Center February 12-14.

Stop by and meet our team who will be on hand  with samples of our  products,   including the patented SLIMTek Clipless Dispenser and the FLEXfit HDPE Pouch Card.

We will be located at Booth 2196. 

You can use the MD&M West app to find us in the exhibitors hall.

Click here to download the app to your device.

Stop by and say hello!

We are excited to announce our first exhibition at MD&M West. The trade show will be held at the Anaheim Convention center from February 12^th through the 14^th. We look forward to meeting clients face to face, come visit us at booth: 2196.  We hope to see you there, for more information and free admission please click the following link below:

Recently, CleanCut Technologies welcomed twenty-one 8^th grade students from Trinity Lutheran for a seminar on the design and production of medical device packaging. Members of our sales and design team lead the students on a tour of the facility to show our step-by-step manufacturing process. Activities of the tour included an introduction to sterile packaging, Q&A about job duties with employees, introduction to the entire development process, and a tour of the facility. Students were introduced to a variety of tools from CAD software to die-cutting machinery. The students were provided with a firsthand look at the  process of designing a successful card and the precision of machine tooling. The introduction to  CleanCut Technologies gave the students insight to a greater spectrum of job opportunities in the medical industry, and they eagerly asked questions to learn more. Toward the end of the tour, students were broken up into teams of four to brainstorm and develop their own HDPE packaging card. Students were able to think spatially and incorporate everything they’ve learned to conceptualize their own design.  The winning design was then produced by our lead designer, Alfredo Pineda.

CleanCut Technologies revolutionized the packaging of Guidewires and Catheters with one simple solution…we got rid of the clips. Utilizing our patented process, CCT is able to thermally bond HDPE and PP tubing in various lengths from 15” (38cm) to 217” (551cm) with uncompromised consistency of size and shape.  No Clips. No adhesives. Simple, smooth, flat and clean!

The advantages of the Clipless Dispenser are numerous, yet some customers might realize the benefit in a variety of ways.  The following some of the ways that our customers have found savings within the entire Guidewires or Catheter packaging process.

1)      Faster and Smoother Loading

Clipless Dispensers are strong, smooth, and symmetrical. With this combination, it is possible to maintain a large coil ID for faster wire loading. These features reduce the potential of your device becoming caught on the lumen wall, accelerating the overall packaging process.

2)      Material Waste Reduction

 With the elimination of clips, your package material is reduced by 20-30%, resulting in tremendous savings. This feature can reinforce sustainability efforts as it complies with the EU Standard for Reduction.

3)      Prevention of Pouch Punctures

 Clips have the potential to puncture pouches, shift around, and fall off. Consequently, the integrity of your packaged dispenser/ catheter could be compromised, potentially generating additional expenses. Our Clipless dispenser’s smooth and sleek profile fits securely within a pouch without tearing through it.

 4)      Enhanced Branding

 Clipless dispensers can be thermal bonded onto pad-printed HDPE backer-cards to reinforce your brand image. Recipients will be able to immediately differentiate your product amongst similar devices with a clean and vibrant logo. Backer cards can also be cut with unique contours to further emphasize brand identity.

5)      Kinked Tubing Eliminated

 Our Clipless dispenser is thermal bonded, and acts as a single solid unit to maintain perfect symmetry. In comparison, clipped lumens move and can skew the shape of the package. The longer the device, the more your device will benefit from its symmetrical shape. You can be confident that your device will arrive in pristine condition.